Cybersecurity and monitoring for petrochemical plants, refineries and pipelines

SEVESO sites, refineries, oil terminals, pipelines or chemical plants: protect your critical equipment, anticipate failures and ensure business continuity in a high-risk environment.

Vulnerabilities that threaten your petrochemical facilities

Petrochemical infrastructures require constant vigilance against cyber-attacks, technical drifts and incidents with a high impact on safety and the environment.

Cyberattacks remain unseen by conventional IT/OT monitoring systems:

Falsified control on a safety valve

Remote control of a refinery PLC

SCADA sabotage of a pipeline

Intrusion on a SEVESO site by exploiting uncovered faults

Remote operation of a critical pressure switch or flow meter

Technical faults and slow drifts remain unseen by conventional supervision systems:

Undetected progressive malfunction on a solenoid valve

Loss of energy efficiency on a heat exchanger

No warning of pressure drift in a petrochemical plant

Unidentified overconsumption on a pump motor

Inability to trace or anticipate abnormal cycles

A solution designed for safety and monitoring of critical petrochemical environments

On critical and sensitive intrastructures such as SEVESO sites, refineries, oil terminals, pipelines or chemical plants, it is essential to guarantee reliable and continuous equipment monitoring.

The AIoTrust solution can be installed in just a few minutes, without intrusion, and allows you to monitor, detect and alert in real time, independently of SCADA or PLCs, in the event of sabotage or technical faults.

Non-intrusive DIN rail installation

Real-time analysis of raw control and measurement signals

Real-time local detection of critical anomalies and drifts

Resilience against IoT attacks and SCADA/PLC tampering

Compatible with all types of PLCs, DCS and industrial SCADA systems

Ideal for preventive maintenance of petroleum installations

Robust sensors for SEVESO environments

For example, in your petrochemical plant

Whether due to attacks or failures, detect invisible incidents with independent monitoring of machine signals.

Slow pressure drift

Abnormal valve opening

Pump motor overheating

Slow pressure drift in a pipeline

The problem

On a SEVESO site, a safety valve remains open beyond the scheduled cycle. No alarm is raised, as the supervision system considers the command to be valid.

AIoTrust detection

The sensor detects a discrepancy between the expected control signal and the actual signal. An alert is immediately generated locally.

Avoided consequences / Tangible gains

Prevention of overpressure, leakage of hazardous products or major environmental incidents.

Abnormal opening of a safety valve

The problem

A safety relief valve, supposed to open only in the event of overpressure, is activated following a falsified command issued from the SCADA system. No discrepancies are visible in the central system.

AIoTrust detection

AIoTrust directly captures the raw valve control signal. It detects any inconsistency between the expected process logic and the triggered action. An alert is generated locally, even before the physical effects become critical.

Avoided consequences / Tangible gains

Accidental hydrocarbon spill, disruption of upstream process, exposure of operators, environmental incident or triggering of unnecessary emergency measures.

Pump motor overheating

The problem

A motor continues to run continuously due to a blocked cycle or erroneous control, causing progressive overheating.

AIoTrust detection

Thermal drift is detected via control signal analysis. The anomaly is signalled before a sudden stop.

Avoided consequences / Tangible gains

Prevent production downtime, improve preventive maintenance and extend equipment life.

Tangible benefits for your production facilities

A solution designed to secure your infrastructures, anticipate major incidents and improve your industrial performance in high-risk environments.

Securing your facilities against cyberattacks OT

AIoTrust detects order or data falsification, cycle anomalies and suspicious behavior on your PLCs, DCS or industrial SCADA systems. You benefit from independent monitoring, even if the main system is compromised.

Improve the availability of your critical equipment

Drift detection enables you to intervene before your pumps, valves, motors or solenoid valves break down. You reduce unplanned downtime, improve operational safety and extend the life of your assets.

Get real-time visibility of your equipment

AIoTrust systems analyze raw control and measurement signals, giving you access to reliable, non-falsifiable data, without depending on the supervisory system.

Optimize your performance and consumption

By identifying unnecessary cycles, under-performing equipment or abnormal behavior, you can improve yields and reduce energy costs, without interrupting production.